High-Precision Capsule Inspection System for Pharma Quality Assurance

Product Description

Product Description

CIM-1200 capsule appearance inspection machine adopts advanced high-definition vision system and AI algorithm high-speed image processing technology, combined with stable mechanical structure, supporting reliable control system, It can detect the top concave, half part, dent, damage, foreign body, black spot, hair, different color, dented shell, split, split, insertion error, abnormal length (long body, short body, long cap, short cap, long sac, short sac,) stains, printing, different specifications, double cap, empty capsule and other defects.


The device also includes a number of self-developed advanced technologies, including mechanical structure, high-speed graphics acquisition system and AI defect identification algorithm, to carry out high-speed 360-degree accurate detection of capsule appearance, design speed of 1440 capsules/minute, stable speed of 1200 capsules/minute; It can automatically eliminate the defective capsules, and solve the problems of subjective emotion, fatigue factor, accuracy and speed of manual detection, thus greatly reducing the production cost of pharmaceutical enterprises.
 

Feature

1. Core algorithm 100% independent research and development, completely independent intellectual property rights.
2. Single capsule 360° no dead Angle comprehensive comprehensive detection, defective capsules "no hiding".
3. Simple structure, easy to disassemble, easy to clean; Easy to operate and maintain;
4. Automatic feeding can be achieved by using compressed air;
5. According to the number of channels, it can be used with different output filling machines, or can be used on a single machine;
6. Machine vision detection principle and high-speed image processing technology are used to automatically screen and eliminate defective products.
7. The detection information is templated and can be called repeatedly. The core detection software is customized, which can be flexibly designed according to the characteristics of customers' products;
8. Real-time storage of test data, dynamic display of test results, real-time images and running status;
9. The software adopts modular design, easy to upgrade, improve and maintain;
10. It can realize no storage in the channel and feed hopper;
11. After the capsule is sorted automatically, the capsule is detected one by one.
12. Applicable capsule specifications: By changing the mold can be applied to 00#, 0#, 0# lengthening, 1#, 2#, 3#, 4#, 5# mechanism hard capsules;
13. With different operation authority level control management;
14. With movable casters, easy to move and flexible;
15. The whole process does not require manual contact with the capsule, reducing human risk;

Product Parameters

Detectable product	Hard capsule (gelatin, plant, print, blank)
Applicable model	#00(EL),#0(EL),#1,#2,#3,#4,#5
Capacity	1440capsule/min
Type of detectable defect	Top concave, defect, damage, foreign body, black spot, hair, different color, shaped, half, broken, dented shell, cut, inserted wrong, abnormal length (long body, short body, long cap, short cap, long sac, short sac) stains, cracks/notches, dents, holes, printing or not, different specifications, double cap, empty capsule, etc
Discharge hole	One finished product outlet, one waste outlet (real-time waste export, no manual care)
Displayer	18.5 inch color touch screen (single screen controls all functions: inspection of all cameras, device status, modeling programming, running diagnostics); Simple and user-friendly graphical interface
Main function	Four level user rights, different user login operation independent control; Multi-formula unified management, quick switching call; Fast and convenient mold replacement; Report and audit trail PDF export printing; Detection accuracy can be set and adjusted; USB export data, reports and acquired pictures; Statistical analysis of defects and detailed display of scrap types; Complies with 21CFR Part 11
Safety and alarm device	Door open, bin level, air source failure, continuous scrap, servo limit
Compressed air consumption	0.6Mpa,0.22um filtration, 15L/min
Dimension(mm)	859*916×*464
Weight(Kg)	550

 

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